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AI in Reliability: How Allen Garcia is Blending Mechanical Engineering and Machine Learning at Baker Hughes

Today’s reliability work isn’t just about machines anymore; it’s about using AI to make faster, smarter calls. Recently, we sat down with Allen Garcia, a mechanical engineer at Baker Hughes and a PhD candidate at the University of Maryland focusing on AI in engineering. Allen knows both worlds: the nuts-and-bolts side of design, and now, how machine learning can shake

by Sebastian Traeger

July 22, 2025

Case Study

Unlocking RCA Excellence at International Paper | Case Study

International Paper operates in more than 150 countries and is one of the world’s largest producers of fiber-based packaging, pulp, and paper. With over 38,000 employees and hundreds of facilities worldwide, the company plays a critical role in global supply chains—from e-commerce packaging to hygiene products. Within this vast and complex organization, Scott Wiebold is leading a transformation. When he

by Ryan Burns

July 8, 2025

Blog

Start Smarter: EasyRCA’s New CMMS Integration Saves Time and Streamlines Your RCA Process

When failure strikes, your team needs to move fast. But too often, the first step in Root Cause Analysis is the slowest: setting it up. With EasyRCA’s new CMMS integration, that delay disappears. Now, your CMMS can automatically trigger a new RCA the moment a failure occurs—complete with pre-filled data and a structured starting point that’s built around your custom

by Ryan Burns

June 18, 2025

Blog

Data-Driven Reliability: How Rildo Pereira is Driving Global Uptime at Gestamp

In today’s complex manufacturing environments, success hinges on more than just uptime—it depends on using the right data to make smarter, faster maintenance decisions. In this episode of Reliability 4.0, we speak with Rildo Pereira, Maintenance & Reliability Manager at Gestamp, who oversees reliability strategies across three U.S. plants and supports global operations in 24 countries. With a focus on

by Sebastian Traeger

June 16, 2025

Blog

Transforming Manufacturing Reliability: Insights from Rehrig Pacific’s John Ramirez

Improving reliability in manufacturing requires more than just fixing machines—it takes strategy, leadership, and grit. John Ramirez, Reliability Manager at Rehrig Pacific’s Orlando plant, shares how structured reliability improvements can transform an operation from constant downtime to a culture of continuous improvement. John’s practical, step-by-step approach offers a roadmap for any manufacturing leader looking to drive real, sustainable change. Quick

by Sebastian Traeger

June 2, 2025

Case Study

Inside ADM’s Reliability Revolution: 700+ RCAs and $30M Saved

Archer Daniels Midland (ADM), a global agricultural powerhouse with over 40,000 employees and more than 450 locations worldwide, transformed its reliability program by standardizing its Root Cause Analysis (RCA) process with EasyRCA. The results were decisive: over $30 million in cost savings, 700+ RCAs completed, and a cultural shift that improved morale, ownership, and cross-functional collaboration across the company. The

by Ryan Burns

May 23, 2025

Blog

Customer-Focused Reliability: Lessons from Liebherr Mining’s Todd Heindselman

Customer-Focused Reliability: Lessons from Liebherr Mining’s Todd Heindselman Reliability in mining isn’t just about keeping equipment running—it’s about understanding how downtime impacts real operations and real people. Todd Heindselman, Supervisor of Customer Support Reliability at Liebherr Mining, shares how customer-focused reliability strategies are transforming the mining industry. Drawing from years of experience supporting ultra-class mining trucks, Todd offers a practical

by Sebastian Traeger

May 23, 2025

Blog

From IT Chaos to Clarity – How AI-Powered Root Cause Analysis Is Transforming Tech Services

AI’s Expanding Role in IT Problem-Solving Technology services are growing at a rapid pace, and businesses rely heavily on seamless digital operations. However, system failures, performance slowdowns, and cyber threats continue to disrupt operations. A recent advancement in AI-driven analytics is helping organizations detect patterns in IT issues, pinpoint anomalies, and conduct automated Root Cause Analysis (RCA). This solution utilizes

by Sebastian Traeger

May 16, 2025

Case Study

Case Study: How Ash Grove Cement Completed 140+ RCAs and Reduced Downtime in 10 Months with EasyRCA

“So far, we have more than 140 RCAs in the system… and we’ve seen a reduction in unplanned downtime.” – Edwin Gutierrez, Corporate Reliability Engineer, Ash Grove Cement In under a year, Ash Grove Cement rolled out EasyRCA across 12 plants, trained cross-functional teams, and built a culture of root cause accountability—with over 140 investigations and measurably reducing unplanned downtime.

by Ryan Burns

May 13, 2025